Hello and Welcome to the Moulded Foams Website

Moulded Foams is the leading designer and manufacturer of cellular foam solutions in the UK. Whatever your requirement, be it structural, dynamic, or aesthetic, at Moulded Foams we are confident that we will have a solution to suit all of your needs.

We have enjoyed over 25 years experience in the design and manufacture of foam solutions to a wide range of industrial sectors including Construction, Packaging, Pharmaceutical, Automotive and Materials Handling to mention just a few.

Our ever growing material portfolio could contain the ideal solution for you and with four sites strategically positioned throughout the UK, means that access to a world of foam innovation is never far away.

We manufacture EPP foam and EPS foam mouldings in the form of EPP packaging, EPS construction panels, Insulated Concrete Forms, and can offer advice on systems to meet new Part L Building Regulations. A complete range of EPS Insulated containers are also available for temperature controlled transportation. 

So, please click on the navigation bar at the top of the page for an introduction to the services and products that we can offer, or contact us directly on the contact link so that one of our experienced sales technicians can assist with your enquiry.


Recent News

New Moulded Foams site opens in Carrickfergus

Moulded Foams are delighted to announce the opening of its new manufacturing site in Carrickfergus, Northern Ireland. The addition of this new manufacturing point compliments our existing four sites within the UK and adds an important strategic point on the map in the development of our UK coverage.

The plant will be run by the vastly experienced Derek Thompson who will oversee the development of business in insulation bead and other cellular foam applications for the UK and Republic of Ireland markets.

Mr John Thornberry, Managing Director added ' this development is evidence of our strategy to develop new products and markets and further strengthens our strategic manufacturing base in cellular foam within both the UK and Republic of Ireland.' » Read More

Dave Christie appointed Operations Manager

Cumbernauld PlantMoulded Foams are pleased to announce the recent appointment of Dave Christie to Operations Manager Scotland from his current position in Cumbernauld. Dave, who has been with the business since 1994 will now expands his role to cover operations at two plants, Cumbernauld and the Shetland Isles.

'There has been significant investment in plant and machinery both by Moulded Foams and our customers to advance the farmed salmon supply chain in Shetland. Dave's appointment is further evidence of the investment we make in people' stated Mr John Thornberry.

» Read More

Moulded Foams secure strategic Automotive foam within UK market.

CarMoulded Foams are delighted to announce that it has successfully secured new Automotive EPP foam business with a new partner that will further enhance its growing position within the Automotive sector.

TrelleborgThe decision to award this work was an easy one for Trelleborg who saw the Moulded Foams business as an ideal suitor for the work that has been relocated from their plant in West Thurrock. Having fought off serious competition for the award, Mr John Thornberry, MD of Moulded Foams was quoted in saying : 'It has been a strategic aim to grow the business in automotive foams and it is most fortunate for Moulded Foams to find a partner which offers great synergies between the companies'.

The foam will be manufactured from its Tonypandy base initially, that has over ten years experience in manufacturing automotive foams to the highest standards.

» Read More

Sales of 'Tdeck' panels top £750k

EPS T BeamMoulded Foams (through supply partners Combined Thermal Solutions) are delighted to announce that sales for its new BBA certified insulation panel have surpassed £750k in its first full year of production.

The panel that is used as part of insulated concrete floors in new builds in accordance with new Part L Building Regulations, has proven to be a great success.

Moulded from lightweight closed cell EPS, the panels are designed to suit the majority of existing pre-stressed beam profiles and replace standard building blocks to offer far superior insulation in the floor structure.

Mr John Thornberry of Moulded Foams stated 'This was the first of a series of 4 product developments to meet new building regulations by Moulded Foams. Success with Tdeck allows us to focus on the next progression of this system'.

» Read More

New Moulded Foams Website Goes Live

With a new service provider and new features, the Moulded Foams website is now live. Website hosting is now provided by DotCity Ltd, who have also contributed the web site design and services for on-the-fly content management and an employee calendar application. Please refer to our links page for contact details. » Read More
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Recent Articles

Building regulations for England & Wales

The UK Government has recently reviewed Part L of the Building Regulations for England and Wales, in order to make buildings more energy efficient and tackle climate change. The changes took effect on 6 April 2006, and mean homes need to be better insulated and use more efficient heating systems.


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