Moulded Foams is the leading designer and manufacturer of cellular foam solutions in the UK. Whatever your requirement, be it structural, dynamic, or aesthetic, at Moulded Foams we are confident that we will have a solution to suit all of your needs.
We have enjoyed over 25 years experience in the design and manufacture of foam solutions to a wide range of industrial sectors including Construction, Packaging, Pharmaceutical, Automotive and Materials Handling to mention just a few.
Our ever growing material portfolio could contain the ideal solution for you and with four sites strategically positioned throughout the UK, means that access to a world of foam innovation is never far away.
We manufacture EPP foam and EPS foam mouldings in the form of EPP packaging, EPS construction panels, Insulated Concrete Forms, and can offer advice on systems to meet new Part L Building Regulations. A complete range of EPS Insulated containers are also available for temperature controlled transportation.
So, please click on the navigation bar at the top of the page for an introduction to the services and products that we can offer, or contact us directly on the contact link so that one of our experienced sales technicians can assist with your enquiry.
Recent News
New Moulded Foams site opens in Carrickfergus
- Published August 5, 2008
The plant will be run by the vastly experienced Derek Thompson who will oversee the development of business in insulation bead and other cellular foam applications for the UK and Republic of Ireland markets.
Mr John Thornberry, Managing Director added ' this development is evidence of our strategy to develop new products and markets and further strengthens our strategic manufacturing base in cellular foam within both the UK and Republic of Ireland.'
Dave Christie appointed Operations Manager
- Published February 1, 2008
Moulded Foams are pleased to announce the recent appointment of Dave Christie to Operations Manager Scotland from his current position in Cumbernauld. Dave, who has been with the business since 1994 will now expands his role to cover operations at two plants, Cumbernauld and the Shetland Isles.
'There has been significant investment in plant and machinery both by Moulded Foams and our customers to advance the farmed salmon supply chain in Shetland. Dave's appointment is further evidence of the investment we make in people' stated Mr John Thornberry.
Moulded Foams secure strategic Automotive foam within UK market.
- Published December 1, 2007
Moulded Foams are delighted to announce that it has successfully secured new Automotive EPP foam business with a new partner that will further enhance its growing position within the Automotive sector.
The decision to award this work was an easy one for Trelleborg who saw the Moulded Foams business as an ideal suitor for the work that has been relocated from their plant in West Thurrock. Having fought off serious competition for the award, Mr John Thornberry, MD of Moulded Foams was quoted in saying : 'It has been a strategic aim to grow the business in automotive foams and it is most fortunate for Moulded Foams to find a partner which offers great synergies between the companies'.
The foam will be manufactured from its Tonypandy base initially, that has over ten years experience in manufacturing automotive foams to the highest standards.
Sales of 'Tdeck' panels top £750k
- Published November 1, 2007
Moulded Foams (through supply partners Combined Thermal Solutions) are delighted to announce that sales for its new BBA certified insulation panel have surpassed £750k in its first full year of production.
The panel that is used as part of insulated concrete floors in new builds in accordance with new Part L Building Regulations, has proven to be a great success.
Moulded from lightweight closed cell EPS, the panels are designed to suit the majority of existing pre-stressed beam profiles and replace standard building blocks to offer far superior insulation in the floor structure.
Mr John Thornberry of Moulded Foams stated 'This was the first of a series of 4 product developments to meet new building regulations by Moulded Foams. Success with Tdeck allows us to focus on the next progression of this system'.
New Moulded Foams Website Goes Live
- Published August 9, 2007
Recent Articles
Building regulations for England & Wales
- By Nigel Smith
- Published June 11, 2008
- News and Articles
- Unrated
The UK Government has recently reviewed Part L of the Building Regulations for England and Wales, in order to make buildings more energy efficient and tackle climate change. The changes took effect on 6 April 2006, and mean homes need to be better insulated and use more efficient heating systems.

